METALCELL Rusty CT
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METALCELL® Rusty – CT

CT is a sandwich panel with a cosmetic finish, made using a panel without finish such as the RAWCELL® Metal FPA to which a CORTEN steel skin is applied in place of one of the two galvanized steel sheet structural skins. The panel is supplied without pre-oxidation. Main fields of application: construction, furniture.

Layers

1) INTERNAL CORE
aluminium honeycomb
(Starcell production)
aluminium alloy: 3000 series
density: 29 – 40 – 56 – 65 – 80 kg/m³
cell diameter:
6.35 mm (standard);
10 – 12.7 – 19 mm (on request)

2) ADHESIVE
thermoplastic or polyurethane

3) EXTERNAL BACK SKIN
raw or primed galvanized steel sheet
skin thickness:
0.3 – 0.5 – 0.6 mm (standard)
0.8 – 1.0 mm (on request)

4) EXTERNAL FRONT SKIN (FINISH)
CORTEN steel sheet
skin thickness:
0.3 – 0.5 – 0.6 mm (standard)
0.8 – 1.0 mm (on request)

Category:

Technical sheet of the panel

METALCELL® Rusty - CT
PRODUCT ID CODE
Code structure Value in this sheet Meaning
METALCELL® family to which the product belongs
Rusty subfamily to which the product belongs
CT (n/n)(n-n) panel type
CT (n/ )( ) 6,35/ = size (mm) of the hexagonal honeycomb cell
CT ( /n)( ) /19 = panel thickness (mm)
CT ( / )(n-n) 0,5 - 0,5 thickness (mm) of the two skins
S(n) 1 = standard dimensions (mm) - S(1) = 1.000 X 1.000
CHARACTERISTICS OF MATERIALS AND COMPONENTS
Front finishing layer
material: steel sheet
type: corten
standard thicknesses (mm): 0,8 - 0,3 - 0,5 - 0,6 (squared); 0,8 - 1,0 (not squared)
surface appearance: natural - coarse - oxidized
Hexagonal cell honeycomb
material: aluminium foil
type: 3000 series alloy
foil thicknesses (µm): 50 - 60 - 70
density (kg/m³): 29 - 40 - 56 - 65 - 80
standard cell sizes (mm): 6,35
on request cell size (mm): 10 - 12,7 - 19
Back structural skin
material: steel sheet
type: hot dip galvanized
standard thicknesses (mm): 0,3 - 0,5 - 0,6 (squared); 0,8 - 1,0 (not squared)
surface appearance: raw - galvanized - primed
standard adhesive: thermoplastic - polyurethane
PHYSICAL AND DIMENSIONAL CHARACTERISTICS OF THE PANEL
Dimensions
standard (mm): S(3) = 1.000 X 2.150 - S(7) = 1.250 X 2.550 - S(12) = 1.500 X 3.050
special (mm): maximum width: 1.500 - maximum length: 4.300
tolerance (mm): ± 1 (squared panels)
Thicknesses
standard (mm): 5 10 12,7 15 20 25 30
special (mm): from 4 to 60
tolerance (mm): ± 0,3
Weights*
weights referred to standard thicknesses (kg/m²): 5,44 5,71 5,85 5,98 6,25 6,52 6,79
tolerance (kg/m²): ± 0,2
*The weights refer to panels with the following characteristics: cell size (mm): 10
foil thickness (µm): 70
thickness of the skins (mm): 0,3
MECHANICAL CHARACTERISTICS OF THE PANEL
The characteristics of this sheet refer to the following type of panel:
METALCELL® Rusty - CT (6,35/19)(0,5-0,5)S(1)
Starcell's Technical Department will gladly work with customers to determine the features of other panel configurations
Type Standard Characteristic value
standard thicknesses - 5 10 12,7 15 20 25 30
maximum load* (N): DIN 53293; EN 14125 3.900
deflection at Max* load (mm): DIN 53293; EN 14125 3,58
resistance to peeling* (N): DIN 53295 > 130 (min.) - >380 (average)
compressive strength* (Kg/cm²): UNI 4913 27
elasticity modulus (E)* (N/mm²): DIN 53293 130.000
stiffness modulus (R)* (N/m²): DIN 53293 1.000
thermal expansion coefficient* (°C⁻¹): - 1,2 x 10⁻⁵
operating temperature (°C): - from -40 °C to +75 °C (on request +120 °C)
(*) values obtained by Starcell's Internal Laboratory.
CERTIFICATIONS
Type Standard Sector Class
fire behaviour of the panel EN 13501-1 CIVIL A2-s1, d0
fire behaviour of the panel IMO Res. MSC.307(88) - 2010FTP Code SHIPBUILDING C
fire behaviour of the panel UNI 11170-3 RAIL 0
fire behaviour of the honeycomb ISO 1182 0
PROPERTIES
  • Very high resistance to bending, shear and tensile stress.
  • Excellent dimensional stability, also in terms of flatness over time.
  • Very good compressive strength (due to aluminium honeycomb).
  • Excellent ratio between mechanical performance (high) and weight (content).
  • Excellent weather resistance.
  • Ideal for outdoor applications due to its excellent resistance to aggressive weather.
  • Ease of machining with manual or CNC equipment suitable for machining steel.
  • Wide operating temperature range.
  • Excellent fire resistance and low emission of toxic fumes.
FIELDS OF APPLICATION
Typical applications of METALCELL® Rusty - CT are mainly building façades.
STORAGE
The METALCELL® Rusty - CT panel is a product in the “semi-finished products” category and therefore is subject to further processing; we recommend storing the panels horizontally in a closed and dry environment, possibly away from heat sources and to support them along their edges.

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